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ROBOTIC WELDING
Our integrated robotic workplaces produce materials with a faultless quality of welds. Track accuracy of these robots is guaranteed by unique combination of controlling and mechanics, thanks to which we produce high quality work pieces ready to serve their purpose immediately.
WELDING WITH ROBOT ABB IRB 1600
Robot ABB IRB 1600 is a guarantee of quality, speed and accuracy. It is characterized by high performance and shorter timing of individual cycles. In comparison with other robots, ABB IRB 1600 can work twice as fast. Although the worktime is shorter, the accuracy and quality of welding seams is retained. Using the robot considerably increases the effectiveness of production and reduces the costs.
OTC DAIHEN FD-B6L WELDING ROBOT
Thanks to a long arm, it is best suited for large structures. Its key features and benefits are as follows:
- Faster Cycle Time - the cycle times are reduced thanks to the fastest speeds in the industry.
- Slim design - 30% reduction in area compared to current models.
- User-friendly operation - designed to avoid adverse influences behind the arm (all cables required for welding with synchro feed are already built into the robot).
- More solid design - the maximum load capacity is 6 kg and the robot is suitable for the handling of applications. It can be equipped with various welding accessories and sensors.
A2PF501 two axis positioner- 500kg
High-speed movement contributes to increased production efficiency! The maximum rotation speed of the tilt axis has been increased 2.5 times. Compared to a conventional machine, a 2-fold payload of 300 kg was achieved.
The OTC Daihen robotic welding accessories are produced by one manufacturer of all crucial components (robot, positioning and welding technology); this ensures 100% compatibility of the entire workplace and guarantees unrivaled technical perfection of the technological equipment in terms of mutual communication of these components, comfort and programming options and a perfect spatter-free welding process with the possibility of changing parameters at the beginning, end and during welding.
FAULTLESS
WELD SEAM QUALITY
Robot ABB IRB 1600 ensures smooth weld seams and high quality of final work pieces. Welding is maximally precise, detailed and faultless.
HIGH
EFFECTIVENESS OF WELDING
No deviations, chamfered arcs or projections on welds. The combination of controlling and mechanics guarantees that the final product corresponds with the programmed prototype.
PROVABLY
HIGHER SPEED
Our productive robot considerably shortens the duration of welding cycles. In some cases, the time saving is up to half the time. The production is therefore increased and delivery period shortened.
CONSIDERABLY
LOWER COSTS
Time saving has a positive impact on reducing the costs. Robots work more effectively, retain high processing quality while reducing costs.
WIDE
VARIETY OF MATERIALS
The robot works with various metal materials such as aluminium or stainless steel. It can produce a wide variety of components and ready-made products for export.
Photo gallery
WE HAVE DEVELOPED
MANY INNOVATIVE SOLUTIONS
Flow drill
Lasers have already replaced drilling, sawing, and milling in the pipe production process. But threaded pipes are another matter. Conventional laser pipe cutting machines cannot drill threads, so operators have to interrupt the process and move parts from one machining station to another. However, the new system eliminates the need for these additional steps. Modern flow drilling methods can almost double the number of turns and reduce the required material thickness by 50%. Flowdrill technology can be used wherever the thickness of the material is insufficient to create a thread. They create threads in both thin-walled and thick-walled pipes and even perform flow drilling. Flowdrill is suitable for a wide range of materials, including structural and stainless steel, copper, brass, aluminum, and other materials.
Trulaser tube 7000 fiber
This year we have expanded our production machines with a novelty – TruLaser Tube 7000 fiber. This is an extraordinary laser, which we currently own as the only one in Slovakia. It is exceptional in our production for more functions, which we will gradually imagine. The name already speaks of fiber technology, thanks to which we can also cut copper and brass. Its power is up to 4000W, which allows us to cut steel up to 10 mm, stainless steel and aluminum up to 6 mm, and copper and brass up to 4 mm. Special irregular profiles, closed and open profiles, L-profiles, and flat bars are not an obstacle either. Thanks to the special “spindle tool” option, we can also offer the customer thread cutting, conventional drilling or flow drilling. The Bevel Cut function enables high-quality bevel cuts up to 45 °. Thanks to Smart profile detection, we also work with demanding geometries of irregular profiles. Also interesting is the function of the Seam Line tube – 2 cameras that identify external and internal welds, thanks to which it can set the oven correctly on the machine. RapidCut function, or rapid fast cutting, cuts at high speeds, even with small geometries and thin materials. If you are interested in this laser, be sure to follow our Instagram, where you can see photos and videos directly from the production.
OTC Daihen FD-B6L welding robot
Thanks to a long arm, it is best suited for large structures. Its key features and benefits are as follows:Faster Cycle Time - the cycle times are reduced thanks to the fastest speeds in the industry.Slim design - 30% reduction in area compared to current models.User-friendly operation - designed to avoid adverse influences behind the arm (all cables required for welding with synchro feed are already built into the robot).More solid design - the maximum load capacity is 6 kg and the robot is suitable for the handling of applications. It can be equipped with various welding accessories and sensors.
Edge-bending machine TruBend 5130
We constantly follow trends in the development of equipment and work procedures used in our activities. The development and modernization of our company undoubtedly contributes to the ever-increasing quality of our products. Edge-bending machine TruBend 5130 (B23)TruBend 5130 is a globally very successful TRUMPF edge-bending machine. From programming to setting tools and the edge bending itself - it produces with unrivaled productivity. Innovative equipment such as a shift of the lower tool and a 5-axis backstop system opens up complete freedom for production applications. A number of innovations, such as a revolutionary simple and intuitive control concept, as well as modern solutions in the field of ergonomics, facilitate the operator's work.Machine parameters:Pressing force: 1300 kNBending length: 3230 mmUsable mounting height: 615 mmMax. distance press table – pressure ram: 735 mm
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